‰ NOW 40 WPM ‰ CAPACITOR FILTER. TWO RELAYS FORM THE SOFT START CIRCUIT. THE FIRST RELAY IS CLOSED BY THE HIGH VOLTAGE ON CONTROL. THE SECOND RELAY IS CLOSED BY FEEDBACK FROM THE SUPPLY ITSELF BY USING THE CURRENT THROUGH THE BLEEDER RESISTOR. 60 KHZ SWITCHING THE 320 V DC IS APPLIED TO A PAIR OF SWITCHING MOSFETS OPERATING AT A FREQUENCY OF 60 KHZ THROUGH A CENTER TAPPED TRANSFORMER PRIMARY. EACH OF THE THREE SECONDARY WINDINGS PRODUCES A PEAK OUTPUT OF ABOUT 1150 V. RECTIFIER/SUMME DISPLAY A NON MONOTONIC TRANSFER CHARACTERISTIC IT WILL BE DOUBLE VALUED AT SEVERAL POINTS PULSE WIDTHS. HENCE, TO BE PART OF A CLOSED LOOP SYSTEM, THE SYSTEM WOULD ALWAYS DEMONSTRATE AN INSTABILITY. AFTER MANY BLOWN SWITCHING TRANSISTORS, USING SPICE, I CAME TO AN AGREEABLE UNDERSTANDING A TRUCE. WHOLE CYCLE SKIPPING WOULD BE MUCH THE SAME, AND WAS DEEMED CLUMSY AND IMPRACTICAL AS A CONTROL MEANS. THERE WAS NO GUARANTEE OF STABILITY WITH THIS METHOD, SO I DIDNT TRY IT. THE REAL EFFORT HAD TO BE TO IMPROVE UPON THE TRANSFORMER UNTIL IT WOULD BE GOOD ENOUGH TO PROVIDE SATISFACTORY REGULATION IN AN OPEN LOOP APPLICATION, ACCEPTING THAT PERFECTION IN COUPLING WAS IMPOSSIBLE. THE HIGH VOLTAGE TRANSFORMER THE EXTREME TRANSFORMATION RATIO REQUIRED FOR THE HIGH VOLTAGE OUTPUT RESULTS IN A TRANSFORMER HAVING A POOR COUPLING COEFFICIENT, AND IN TURN, HIGH LEAKAGE INDUCTANCE AND PARASITIC CAPACITANCE. AS A RESULT OF THESE PARASITIC CIRCUIT ELEMENTS, THE SYSTEM IS GREATLY UNDER DAMPED WITHOUT A LOAD ON THE POWER SUPPLY, AND AN OSCILLATION TAKES PLACE AT THE END OF EVERY SWITCHING HALF CYCLE. THIS OSCILLATION, A DECAYING SINE WAVE, CAN CAUSE A VOLTAGE HIGH VOLTAGE DESIGN THEORY THE SIGNIFICANT DESIGN PROBLEMS WERE LIMITED TO THE HIGH VOLTAGE PART OF THE TOTAL POWER SUPPLY. THEY WERE, FIRST AND FOREMOST, LIMITING OUTPUT VOLTAGE VARIATION DUE TO VARYING LOAD SECOND, VOLTAGE BREAKDOWN OF SEMICONDUCTOR PARTS THIRD, CURRENT HANDLING CAPACITY OF SEMICONDUCTOR PARTS, AND FOURTH, KEEPING HEAT TO A MINIMUM. TAMING OUTPUT VOLTAGE VARIATION LIMITING OUTPUT VOLTAGE VARIATION PROVED TO BE BY FAR THE MOST DIFFICULT DESIGN CHALLENGE. MY FIRST APPROACH WAS TO USE A CLOSED LOOP FEEDBACK CONTROL OF THE OUTPUT BY REGULATING DUTY FACTOR PULSE WIDTH DRIVE TO THE SWITCHING TRANSISTORS. A TRANSFORMER IS A FAR MORE CRITICAL MAGNETIC COMPONENT WHEN COMPARED WITH A SINGLE WINDING INDUCTOR THAT MIGHT BE USED IN A BUCK OR BOOST TYPE OF SWITCH MODE SUPPLY. MUCH EFFORT WAS PUT INTO FEEDBACK CONTROL CIRCUITS AND CONTROLLER CHIPS. WHAT THAT WORK REVEALED WAS THAT NO FEEDBACK SYSTEM COULD GET AROUND THE PROBLEMS OF A LESS THAN PERFECTLY IDEAL TRANSFORMER. SPICE SIMULATED PROGRAMMING WITH INTEGRATED CIRCUIT EMPHASIS MODELING SHOWED THAT WITH A LESS THAN PERFECT TRANSFORMER COEFFICIENT OF COUPLING K LESS THAN 1 AND WITH THE RESULTANT LEAKAGE REACTANCES IN ALL THE WINDINGS AND PARASITIC CAPACITANCES BETWEEN WINDINGS, FEEDBACK CONTROL COULD NOT BE ACHIEVED WITH DUTY FACTOR VARIATION AS THE MEANS OF CONTROL. THE TRANSFORMER WILL ALWAYS ‰ END OF 40 WPM TEXT ‰ QST DE W1AW ƒ